Automotive Dashboard Prototype
High-detail FDM printed dashboard component for automotive design validation
Project Overview
Our client, a leading automotive design firm, needed a high-fidelity prototype of a new dashboard component for design validation and stakeholder presentations. The part required excellent structural integrity and dimensional accuracy to accurately represent the final production piece.
Manufacturing Process
We used FDM 3D printing with ABS-GF filament to create a durable prototype with excellent mechanical properties. The part was printed at 0.2mm layer height to capture the intricate details of the dashboard interface while maintaining strength.
Key Requirements
- Strong mechanical properties for handling
- Accurate dimensional tolerances (±0.2mm)
- Durable enough for repeated handling during reviews
- Fast turnaround (delivered in 48 hours)
Results
The prototype exceeded client expectations, allowing them to validate the design before committing to expensive tooling. The ABS-GF material provided excellent impact resistance and durability for extended testing.
Client Feedback
"The quality of the FDM print was outstanding. It had the structural integrity we needed for functional testing, which made our design review meetings much more effective."